Rubber Crusher Machine
A rubber crusher machine is a key piece of equipment in a rubber powder production line. Its primary function is to grind 30–100 mm rubber blocks into fine rubber powder of 5–40 mesh. This machine is essential for tire recycling facilities aiming to produce high-purity recycled rubber for various applications.
The Role of Rubber Crusher Machine
The rubber crusher machine is a key piece of equipment in the waste tire recycling process, primarily used to further process rubber blocks into fine rubber powder.
Through grinding, screening, and magnetic separation, the machine efficiently refines particle size, classifies materials, and removes steel wires. The result is high-purity, high-quality rubber powder, providing an ideal raw material for further reuse.
The video above shows how the rubber crusher processes rubber blocks into high purity rubber powder.
Main Components and Working Process
The crushing section consists of a base, machine frame, front and rear rollers, motor, and reducer. During operation, the two rollers rotate in opposite directions at different speeds.
Rubber blocks are fed into the space between the rollers and ground down. The gap between rollers can be adjusted to produce rubber powder of different sizes — the larger the particle size, the higher the output.
After crushing, the rubber particles are sent to a vibrating screener. Here, they are separated into two parts:
- Qualified particles (correct size) are passed to the next stage.
- Oversized particles are automatically returned to the crusher for regrinding until they reach the desired size.
To ensure rubber powder purity, fine steel wires embedded in the rubber are removed through two-stage magnetic separation:
- Primary stage: Double roller magnetic separator for rough removal.
- Secondary stage: Single roller magnetic separator for fine removal.
The rubber powder is delivered to the magnetic rollers by the vibrating screen. As the powder passes over the rollers, steel wires are attracted and separated by a strong magnetic force. The wires are then released when they reach the non-magnetic zone and collected separately.
After both magnetic stages, the steel content in the rubber powder is reduced to nearly zero, achieving over 99% purity.
Features of The Rubber Crusher
- Wide Capacity Range: 80–2300kg/h output options for small to large-scale recycling needs.
- Adjustable Powder Size: Rubber powder size can be customized as required.
- Higher Output with Larger Size: Coarser powder yields higher capacity, improving efficiency.
- Dual Magnetic Separation: Effectively removes steel wires, achieving 99%+ rubber purity.
Specifications of The Rubber Crusher Machine
This series of rubber crushers comes in multiple models, each offering different processing capacities per hour.
The actual output depends closely on the final rubber powder size—larger particle sizes yield higher throughput, while finer sizes result in lower output.
The capacity range spans from 80 kg/h to 2300 kg/h. You can choose the right model based on your desired rubber size and production requirements. Detailed specifications for each model are listed in the table below.
| Rubber powder size | Capacity(kg/h) |
| 10 mesh(2.5mm) | 250-300kg/h |
| 20 mesh(1.25mm) | 180-230 kg/h |
| 30 mesh(0.83mm) | 150-210 kg/h |
| 40 mesh(0.63mm) | 80-120 kg/h |
| Rubber powder size | Capacity(kg/h) |
| 10 mesh(2.5mm) | 400-500kg/h |
| 20 mesh(1.25mm) | 300-350kg/h |
| 30 mesh(0.83mm) | 240-280kg/h |
| 40 mesh(0.63mm) | 150-175kg/h |
| Rubber powder size | Capacity(kg/h) |
| 10 mesh(2.5mm) | 500-600 kg/h |
| 20 mesh(1.25mm) | 400-500 kg/h |
| 30 mesh(0.83mm) | 350-450 kg/h |
| 40 mesh(0.63mm) | 200-250 kg/h |
| Rubber powder size | Capacity(kg/h) |
| 10 mesh(2.5mm) | 900-1000 kg/h |
| 20 mesh(1.25mm) | 600-700 kg/h |
| 30 mesh(0.83mm) | 450-550 kg/h |
| 40 mesh(0.63mm) | 300-350 kg/h |
| Rubber powder size | Capacity(kg/h) |
| 10 mesh(2.5mm) | 1500-1600 kg/h |
| 20 mesh(1.25mm) | 1200-1300 kg/h |
| 30 mesh(0.83mm) | 1000-1100kg/h |
| 40 mesh(0.63mm) | 800-900 kg/h |
| Rubber powder size | Capacity(kg/h) |
| 10 mesh(2.5mm) | 2100-2300kg/h |
| 20 mesh(1.25mm) | 1600-1700kg/h |
| 30 mesh(0.83mm) | 1200-1300kg/h |
| 40 mesh(0.63mm) | 900-1000kg/h |
